Client: Inter Fiber Container Co., Ltd. – One of Thailand’s leading corrugated board and packaging manufacturers, serving food, logistics, and industrial sectors with high-volume production demands.
Solution: KUNSHAN INDEED Full-Servo Downward Folder Gluer Machine
Core Goal: Boost production efficiency, reduce manual labor, and improve carton forming consistency for large-scale packaging operations.
1. Client Challenge
As one of the leading packaging manufacturers in Thailand, Inter Fiber Container faced key bottlenecks in their post-press workflow:
• Production Bottlenecks: Their existing folder gluer systems struggled to keep pace with front-end corrugator and printing line, leading to frequent order backlogs and missed delivery windows.
• High Labor Dependency: Manual feeding, adjustment, and stacking required a large team of operators per shift, driving up labor costs and introducing human error.
• Quality Inconsistency: Variations in folding and gluing resulted in noticeable carton defects, causing rework and occasional customer complaints.
• Limited Flexibility: Slow order changeover between different carton sizes made it difficult to efficiently handle mixed-batch and small-run orders.
2. KUNSHAN INDEED Solution: Full-Servo Downward Folder Gluer Machine IG 1025
To address these pain points, Inter Fiber Container selected KUNSHAN INDEED’s Full-Servo Downward Folder Gluer—a high-performance solution engineered for modern corrugated packaging lines:
• Full-Servo Drive System: Precise, independent control of all folding and gluing motions, ensuring ±1mm forming accuracy even at maximum operating speed.
• High-Speed Capacity: Max speed of 300 sheets/min, with stable high-efficiency output to match large-scale production rhythm.
• Automated Workflow: Integrated auto-feeding, folding, gluing, and stacking, minimizing manual intervention and streamlining the entire post-press process.
• Rapid Changeover: Digital size adjustment via HMI touchscreen, cutting standard carton changeover time to under 5 minutes for maximum operational flexibility.
• Seamless Compatibility: Designed to integrate smoothly with existing printing and die-cutting lines, creating a automated, continuous production flow.
3. Implementation & On-Site Support
KUNSHAN INDEED’s dedicated after-sales team delivered end-to-end support to ensure a smooth deployment:
1. Pre-Installation Planning: Customized machine layout and workflow design to fit Inter Fiber’s existing factory space and production flow.
2. On-Site Commissioning: KUNSHAN INDEED engineers traveled to Thailand for installation, calibration, and performance testing (as seen in the on-site photos taken by our after-sales team).
3. Operator Training: Comprehensive hands-on training for local teams on machine operation, routine maintenance, and basic troubleshooting.
Ongoing Service: Regular on-site inspections and 24/7 remote support to minimize downtime and ensure long-term reliability.
4. Measurable Results & Impact
After deploying the KUNSHAN INDEED Full-Servo Downward Folder Gluer, Inter Fiber Container achieved transformative improvements across their operations:
• Significantly Boosted Output: The machine’s high-speed capability eliminated production bottlenecks, fully aligning post-press output with front-end line capacity.
• Dramatically Reduced Labor: Automated workflows cut the required number of operators per shift, directly lowering labor costs and reducing human error.
• Improved Quality Consistency: Precise servo-driven forming nearly eliminated carton defects, reducing rework and customer complaints to minimal levels.
• Enhanced Operational Flexibility: Fast changeover allowed the factory to efficiently handle mixed-batch orders, opening up new high-margin business opportunities.
• Lowered Overall Costs: Combined gains in efficiency, labor savings, and quality improvement directly boosted the factory’s profit margins.
Key Outcomes:
• Resolved long-standing production bottlenecks
• Delivered consistent, high-quality cartons to end customers
• Improved operational agility to adapt to market demand
• Strengthened Inter Fiber’s competitive position in Thailand’s packaging industry
5. Why Choose KUNSHAN INDEED?
For corrugated packaging manufacturers worldwide, KUNSHAN INDEED’s folder gluers offer:
• Proven Reliability: Built with premium components to withstand 24/7 industrial production environments.
• Customizable Performance: Tailored machine configurations to match specific production needs and existing line setups.
• Global After-Sales Support: Localized service in key markets like Southeast Asia, ensuring fast response times and minimal downtime.
• Future-Proof Technology: Full-servo systems ready for integration with Industry 4.0 and smart factory initiatives.
Contact Us
Ready to transform your packaging production efficiency? Contact KUNSHAN INDEED today to explore how our folder gluer solutions can work for your business:
WeChat/WhatsApp: Ms. Lu +86 18068087910
Email: bobbylu@indeedmachine.com
Website: www.indeedmachine.com
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